British Falcon Plastics,
A family-owned independent company offering a total in-house thermoformed packaging solution.
From start to finish, we bring your concept to life, creating your packaging design through CAD. We engineer your bespoke tool in-house and manufacture your finished thermoformed product. All within our facility at British Falcon Plastics.
British Falcon Plastics is an innovative manufacturer of thermoformed products for both major UK brands and small start-up businesses. This process of manufacture is also known as vacuum forming whereby the plastic sheet is drawn by vacuum into the designed mould (tool) and then cut into the specified size. We provide the quality and consistency important to our clients, delivered on time and to the highest standards. We have built a first-class reputation for well-designed, expertly produced thermoformed packaging.
Thermoformed Packaging
What thermoformed packaging do we offer?
Our range includes recyclable packaging for presentation or protective purposes as well as preparation trays and mould shape solutions for all your business needs. Food packaging, packaging for healthcare, display packaging, wax melt moulds, blister packs, clamshell packaging, confectionary moulds, collation and straight-on trays for transport and sale, gift box inserts and transit trays to optimise your factory workflows. All are produced to the highest tolerances at our BRC AA-rated factory.
Why choose us for your thermoforming packaging?
- We pride ourselves on the care and personal service we offer our clients – understanding their needs, bringing their creative ideas to reality, working through the development of prototypes to production tooling to delivering thermoformed products.
- We offer a fast, efficient turnaround on all orders – we can offer short lead times and will flex our production accordingly to meet your needs.
- Choose between bespoke in-house design or an off-the-shelf solution – with an extensive library of generic tools, an off-the-shelf solution might work for some of our clients, saving on tooling costs and time by ordering immediately.
- We offer flexibility to our clients both large and small – looking after the packaging needs of both big national companies alongside small start-ups.
- Our products are quality assured giving our customers complete confidence. – We hold a BRCGS AA grade for Packaging materials, recognised by the Global Food Safety Initiative (GSFI) benchmarking committee. We are a member of SEDEX, a champion of socially and ethically sustainable business and supply chains, ensuring complete compliance with their standards.
- Together with our clients, we are committed to protecting our environment. – The energy that we use to process our products is fully renewable. We use technology and design solutions at every stage to minimise waste and maximise recyclability with our use of RPET and POP materials made from recycled plastic products.
British Falcon Plastics, the natural choice for all your thermoformed recyclable and sustainable packaging needs.
We have expanded our range to offer Breakdown-PET and Prevented Ocean Plastic
Alongside our existing recyclable materials we are now able to offer a new material called Breakdown-PET, a radical new material that is first and foremost a recyclable product that also biodegrades in anaerobic conditions should it not be recycled and find its way into landfills. Breakdown-PET is food contact compliant. Prevented Ocean Plastic is a recycled plastic collected from coastal areas at risk of ocean plastic pollution and supports a global recycling initiative that helps tens of thousands of people to earn a living, clean their coastlines and prevent ocean plastic.
Bespoke Design and Prototype Development
Our in house tooling gives total control over all stages of development, our customers know exactly what they are getting with minimum lead times, smaller minimum orders and a flexible schedule allowing for urgent orders, completed at short notice.
Our Packaging Products
We offer blister packs, clam packs, collation and straight-on trays, gift box inserts, point of sale packaging and transit trays. All produced to the highest tolerances at our BRCGS AA rated factory
Our Commitment
We are committed to working sustainably to the benefit of our environment and our community, and the efforts of our operations management, tool designers and collaboration with our local recyclers allows us to operate ethically with a small footprint.
Bespoke Design and Prototype Development
Our in house tooling gives total control over all stages of development, our customers know exactly what they are getting with minimum lead times, smaller minimum orders and a flexible schedule allowing for urgent orders, completed at short notice.
Our Packaging Products
We offer blister packs, clam packs, collation and straight-on trays, gift box inserts, point of sale packaging and transit trays. All produced to the highest tolerances at our BRC AA rated factory
Our Commitment
We are committed to working sustainably to the benefit of our environment and our community, and the efforts of our operations management, tool designers and collaboration with our local recyclers allows us to operate ethically with a small footprint.
Thermoformed Plastic Packaging for a Range of Industries
Our thermoformed packaging meets the specific grade required by the food and pharmaceutical industry. British Falcon Plastics has achieved an ‘AA’ grade rating in the (BRC) Global Standard Packaging and Packaging Materials accreditation.
Food Packaging
From our accredited nut-free site
Healthcare Packaging
BRC-accredited sterile packaging for the most demanding industries.
Preparation Trays
To optimise factory workflows
Clamshell Packaging
A better unboxing experience for that quality feel
Gift Box Inserts
Showcase your products at point of sale
Design / Prototype Development
Work with our team for the best product for you
Tel: 01803 551313
Reception
British Falcon Plastics
Kemmings Close
Long Road
Paignton
Devon
TQ4 7TW
Get in touch today
and let us know how we can help you
"*" indicates required fields
Tel: 01803 551313
Reception
British Falcon Plastics
Kemmings Close
Long Road
Paignton
Devon
TQ4 7TW
Get in touch today
and let us know how we can help you
"*" indicates required fields